WESP 04 – Woman Torso Sculpture

I discovered this project a few years ago while searching thingiverse.com. It ended up getting pushed to the bottom of my to-make list, because of the number of sheets of wood it required.

Recently, we were looking for a new display model to take to shows and this fit our needs perfectly. Large enough to be impressive and small enough to fit in my suitcase.

 

The Project Files

This project is designed for the Emblaser range: LINK

Download the project files here: LINK

 

The Build

Overall, this was a nice an easy project to build. The original files were excellent and only needed to be nested to fit in the Emblaser workspace (500mm x 300mm).

Since there are around 93 seperate pieces for the project, I decided to use DeepNest again to do the hard nesting work for me.

Nested parts ready for LightBurn. 36 sheets are needed.
 

After nesting, there were 36 sheets of wood needed. To simplify dealing with all these sheets, I loaded all the parts into one LightBurn project and set their layer color to black. The black layer was set to not output.

As I worked through the sheets, I assigned a cutting color (blue) and engraving color (red) to each of the appropriate curves on that sheet, then sent it to the Emblaser.

LightBurn project ready for cutting.
 
Laser cutting the sheets.
 

With all the pieces cut, it was time to start assembly.

I made sure to wipe the edges of each piece with a lint-free cloth to remove any residue from the laser cutting. If left on, it would be easy to smear this residue over the clean pieces of wood as I handle them.

Parts cleaned and ready for glueing.
 

I used PVA wood glue to hold all the pieces together. Combined with some weights, clamps, and wooden skewers, the assembly process went smoothly.

Starting to glue everything together.
You can never have too many clamps!
The two haves completed and ready for joining.
Skewers in place to ensure correct alignment while the glue dries.
 

The final sculpture stands around 400mm tall and has a good weight to it. I was planning to make a stand for it, but it just so happens to stand very well on its own.

  

This was a great project to build on a rainy winter’s day. I plan to apply a few coats of varnish, once the temperature gets a little warmer.

 

Original Project Attribution:

Sliced Woman Torso – DIY Plywood Craft by 150watt, Published on August 4, 2017, www.thingiverse.com/thing:2467340

Cart